Category: Manufacturing

ARUM

Adaptive pRodUction Management

Duration: 9/2012 – 9/2015  Funding: FP7

ARUM

The ARUM project aimed to improve planning and control systems for the manufacturing of complex, small-lot products, such as aircraft, aircraft interiors, and ships. Producing aircraft is incomparable to producing large-quantity products such as cars or computers. A car manufacturer makes a relatively small investment in design and production ramp-up (the phase between designing a prototype and smooth production of the final product line), compared to the number of cars it eventually sells. A company like Airbus faces a similar investment, even though it will only sell a small number of aircraft of the same design. Ships and aircraft are often produced in batches as small as 3 to 5, or are even completely customized. Small-lot manufacturers thus need ICT solutions and tools to speed up their learning curve, allowing a smoother transit from design to production. They simply cannot learn from mistakes at the beginning of a series, but must get it right on the very first model.

ARUM resulted in an intelligent Enterprise Service-Based platform (i-ESB). The platform consisted of a service-based architecture with a knowledge-based Multi-Agent System. The i-ESB platform gathers information from sources such as sensors and resource management systems, giving decision makers and planners better insight into and control over the design-to-production process. Also, time-, cost- and risk-analysis takes place within the platform. The project had a double approach, making use of both prediction (in the pre-planning phase) and real-time control (in the production phase).

Contribution

Within the project, Almende's main focus was on the multi-agent-based event simulation and visualisation tools for self-organized distributed multi-project scheduling of manufacturing processes, resulting in the MIDAS (manufacturing incident detection and simulation) toolkit. MIDAS collects statistics of incidents during the production process. It analyses the manufacturing process and handles disruptive events during the ramp-up phase. We developed the software tool especially for this project, based on our tools, Eve and vis.js.

Results

The project improved our expertise on building planning and simulation systems based on multi-agent frameworks, applied to practical settings where there was little opportunity to iterate over multiple production runs as lot sizes were small, which required highly advanced prediction and simulation models.

More info?

Need specific information regarding the project? Please contact our senior consultant for more information.

Jan Kraaijeveld

Senior consultant

+31 (0)10 404 9444

jan@almende.com

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EFPF

EFPF

EFPF is a federated smart factory ecosystem and a digital platform that links different stakeholders of the digital manufacturing domain. The EFPF platform enables users to utilise innovative functionalities, experiment with disruptive approaches and develop custom solutions for specific needs. At the core of EFPF is an interoperable ‘Data Spine’ that provide open interfaces to support the integration of distributed systems and platforms with their integrated toolset and services. The EFPF federation is offered to the manufacturing and logistic companies as an open platform; to utilise the offered functionality, experiment with innovative approaches and develop custom solutions based on specific needs. The project demonstrates the power of federation through 3 embedded large scale pilots focusing on lot-size-one manufacturing and sustainable value networks in diverse sectors, while a cross-sectorial circular economy pilot is also incorporated. The results of the pilots are openly made available as lessons learned and best practices. The creation of the European smart factory ecosystem is supported by offering interested companies technical and financial support. The project is primarily composed of SMEs who have the agility to quickly react and adopt innovative solutions, while experience and market reach of big players such as Airbus and Siemens is also leveraged.

Contribution

Almende has previously worked on smart manufacturing project DIGICOR, and will use the knowledge and expertise from this project to develop mechanics for dynamic risk assessment and smart contracting.

Results

The project is relevant to Almende's vision on the manufacturing domain and builds upon its knowledge and expertise on smart manufacturing together with the projects vf-OS and DIGICOR. The risk assessment and smart contracting mechanics to be developed are relevant in areas outside the manufacturing domain as well, and the insights gained during the project can be relevant for spin-off company DoBots and Crownstone.

More info?

Need specific information regarding the project? Please contact our senior consultant for more information.

Jan Kraaijeveld

Senior consultant

+31 (0)10 404 9444

jan@almende.com

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vf-OS

vf-OS

The World is facing the fourth industrial revolution based on ICT, specifically architectures and services, as key innovation drivers for manufacturing companies. Traditional factories will increasingly be transformed into smart digital manufacturing environments. Currently, the full potential for ICT in manufacturing is far from being fully exploited. Factories are complex systems and there is a need to develop a platform on which future manufacturing applications can be built. Vf-OS aims to be this platform.

The goal of the vf-OS project is to develop an Open Operating System for Virtual Factories, composed by a Virtual Factory System Kernel (vf-SK), a Virtual Factory Application Programming Interface (vf-API) and a Virtual Factory Middleware (vf-MW). An Open Applications Development Kit (vf-OAK) will be provided to software developers for deploying Manufacturing Smart Applications for industrial users, using the Manufacturing Applications Store (vf-mApp) at the Virtual Factory Platform (vf-P). The Virtual Factory Platform (vf-P) will be an economical multi-sided market platform with the aim of creating value by enabling interactions between Software Developers, Manufacturing Users, ICT Providers and Service Providers. It will provide a range of services to the connected factory of the future to integrate better manufacturing and logistics processes.

Contribution

Almende’s main goal is to develop the vf-OS Platform Environment and the vf-Service Provision Framework, providing a holistic service platform which is the foundation for all services and end-user applications vf-OS will facilitate. The service platform is the central outwards facing component of the project and will allow parties to easily develop, describe, discover, provide, consume, administrate, personalise and combine/compose applications, as well as monitor their execution. Since the developed applications may rely on on-cloud services, Almende is also responsible for leading the development and deployment of cloud services.

Results

The project aligns with Almende’s vision on the manufacturing domain, specifically when it comes to creating virtual factories and supply chains that share information in a transparent fashion and introduce a higher degree of flexibility. The insights gained in this project can be successfully applied to other manufacturing challenges in the future.

More info?

Need specific information regarding the project? Please contact our senior consultant for more information.

Jan Kraaijeveld

Senior consultant

+31 (0)10 404 9444

jan@almende.com

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DIGICOR

Decentralised Agile Coordination Across Supply Chains

Duration: 10/2016 – 9/2019  Funding: H2020 FoF

Partners: 

DIGICOR

European manufacturing competes in a global knowledge-driven economy, thus increasingly seeking competitive advantage through quality, agility and personalization based on the latest advances in IT. Increasing utilization of IT in mission-critical elements of the production brings opportunities for consistency, transparency and flexibility, bringing the “Iot size of 1” closer to reality even for mass-production industries. Most relevant for achieving the expected increase of production performance of highly customized products, is to master the complexity of the supply chain and logistics in the global production networks.

DIGICOR will build on experiences from former research as performed in the EU project ‘ARUM’, and will address the development of a collaboration platform, tools and services for the setup and coordination of production networks, in particular the integration of non-traditional, small but innovative companies (SME’s) and logistics providers into the supply chain of large manufacturers (OEM). The open platform will provide services creating a marketplace for the collaboration partners, for planning and controlling the collaborative production, the logistics and risk management, and will be open to third parties to add services for advanced analytics, simulation or optimization etc. The platform will provide seamless connectivity to the automation solutions, smart objects and real-time data sources across the network, simplifying the management and control of the production and logistics in execution.

Contribution

Almende mainly acts as a tools provider, researching and developing a Risk evaluation tool for identification and evaluation of potential risk. This is crucial for in-time reactions to a problem. Dynamic identification of risks may trigger secondary actions such as notifications, re-planning and re-scheduling for optimization according to the new situation. Almende is concerned with contributing to the development, integration, validation and demonstration of the agent-based risk evaluation tools based on real-time virtual factory network management analytics and recommendations.

Results

Almende plans to further develop and commercialize the results and experiences gained regarding the Risk evaluation tool. Apart from this, the knowledge and expertise with respect to dynamic risk identification are relevant from a strategic perspective and can be translated to projects in different sectors.

More info?

Need specific information regarding the project? Please contact our senior consultant for more information.

Jan Kraaijeveld

Senior consultant

+31 (0)10 404 9444

jan@almende.com

Read More